--- title: Rapid characterization of in-service lubricants using automation in four ball tester description: Four ball tester with a rapid test method was used to determine the friction and wear behavior of aged oils that was correlated with ICP analysis. image: https://blog.ducom.com/hubfs/DUCOM/Blog/Introducing%20the%20Bench%20Top%20Tribometer%20Powered%20for%20Lubricant%20Characterization_Cover.jpeg --- [![Ducom - Logo - Full - Vector (90 Gray and Light Blue-Inverted) - PNG](https://blog.ducom.com/hs-fs/hubfs/DUCOM/Logos/Ducom%20Logos/Ducom%20-%20Logo%20-%20Full%20-%20Vector%20(90%20Gray%20and%20Light%20Blue-Inverted)%20-%20PNG.png?width=925&height=246&name=Ducom%20-%20Logo%20-%20Full%20-%20Vector%20(90%20Gray%20and%20Light%20Blue-Inverted)%20-%20PNG.png "Ducom - Logo - Full - Vector (90 Gray and Light Blue-Inverted) - PNG")](https://www.ducom.com) - Products - Services - Resources - [Blog](https://blog.ducom.com) - [Tribology Discussions](https://lp.ducom.com/tribology-discussions) - Company - [About Us](https://www.ducom.com/about-ducom-instruments) - [Locations](https://www.ducom.com/company-contact-us) - Support - [After Sales Support](https://www.ducom.com/support) - [Instrument Service Plans](https://www.ducom.com/instrument-service-plan) #### General Tribology - [Universal Tester - UNITEST](https://www.ducom.com/universal-tester-unitest) - [Multi Capability Tribometer - POD 4.0](https://www.ducom.com/multi-capability-tribometer-pin/ball-on-disk) - [Vacuum Tribometer - VT 3.0](https://www.ducom.com/vacuum-tribometer) - [Abrasion Tester - Dry and Slurry](https://www.ducom.com/abrasion-tester) - [Erosion Tester - Air Jet](https://www.ducom.com/air-jet-erosion-tester) - [Erosion Tester - Slurry Jet](https://www.ducom.com/slurry-jet-erosion-tester) - [Erosion Tester - Water Droplet](https://www.ducom.com/water-droplet-erosion-tester) - [Twin Disk Tribometer](https://www.ducom.com/twin-disk-roller-on-roller-tribometer) - [BioTribometer](https://www.ducom.com/biotribometer) #### Lubricant Tribology - [Four Ball Tester (Desktop)](https://www.ducom.com/four-ball-tester-fbt-3) - [Four Ball Tester (Standard)](https://www.ducom.com/four-ball-tester-tr-30-series) - [High Frequency Reciprocating Rig (HFRR)](https://www.ducom.com/high-frequency-reciprocating-rig-hfrr) - [KRL Shear Stability Tester](https://www.ducom.com/krl-shear-stability-tester) - [Low Temperature Torque Tester](https://www.ducom.com/low-temperature-torque-tester) #### Petroleum Testers - [Flash Point Tester - Pensky Martens](https://www.ducom.com/pensky-martens-flash-point-tester) - [Flash Point Tester - Abel](https://www.ducom.com/abel-flash-point-tester) - [Flash Point Tester - Cleveland](https://www.ducom.com/cleveland-flash-point-tester) - [Freezing Point Tester](https://www.ducom.com/freezing-point-tester) - [Cloud Point Tester](https://www.ducom.com/cloud-and-pour-point-tester) - [Pour Point Tester](https://www.ducom.com/pour-point-tester) - [Roll Stability Tester](https://www.ducom.com/roll-stability-tester) - [Noack Volatility Test Apparatus](https://www.ducom.com/noack-volatility-tester) - [BOCLE - ATF Fuel Lubricity Tester](https://www.ducom.com/product-ball-on-cylinder-lubricity-evaluator-bocle) - [Shear Stability Tester (Diesel Injector)](https://www.ducom.com/product-shear-stability-tester-diesel-injector) #### See our full range of products [![Explore All Our Products](https://no-cache.hubspot.com/cta/default/5735947/8c0055af-2ff0-4aad-aa83-42dcde0c56f4.png)](https://cta-redirect.hubspot.com/cta/redirect/5735947/8c0055af-2ff0-4aad-aa83-42dcde0c56f4) #### MOOHA - Digital Lab Assistant MOOHA is an A.I. enabled digital lab assistant that can assist you with automatically logging data, maintaining an audit trail, performing statistical analysis and accessing data and instrument health and status instantly via a secure encrypted interface. [![Learn more about MOOHA](https://no-cache.hubspot.com/cta/default/5735947/78fb441a-de0c-4a9e-bf49-85bbcd080e46.png)](https://cta-redirect.hubspot.com/cta/redirect/5735947/78fb441a-de0c-4a9e-bf49-85bbcd080e46) #### Ducom Test Lab The Ducom Test Lab can be an extension of your quality or R&D department. Our experienced and knowledgeable application scientists and lab technicians can help you with finding the right test methods, designing test programs and delivering results.  [![Contract Test Lab](https://no-cache.hubspot.com/cta/default/5735947/17c38921-6c5f-4d81-bd5d-e810fb2b1b68.png)](https://cta-redirect.hubspot.com/cta/redirect/5735947/17c38921-6c5f-4d81-bd5d-e810fb2b1b68) #### Knowledge - [Blog](https://blog.ducom.com) - [E-Books](https://www.ducom.com/e-books) #### Events - [WEBINAR | Tribology Discussions](https://lp.ducom.com/tribology-discussions) - [Conferences and Tradeshows](https://www.ducom.com/conferences-and-tradeshows) #### Company - [About Us](https://www.ducom.com/about-ducom-instruments) - [Locations](https://www.ducom.com/company-contact-us) #### Work with us - [Job Openings](https://www.ducom.com/careers) - [Become a sales partner](https://lp.ducom.com/distributor-training) #### After Sales Support - [Get Support](https://www.ducom.com/support) - [Instrument Service Plans](https://www.ducom.com/instrument-service-plan) [![Ducom - Logo - Full - Vector (90 Gray and Light Blue-Inverted)](https://blog.ducom.com/hs-fs/hubfs/DUCOM/Logos/Ducom%20Logos/Ducom%20-%20Logo%20-%20Full%20-%20Vector%20(90%20Gray%20and%20Light%20Blue-Inverted).png?width=564&height=150&name=Ducom%20-%20Logo%20-%20Full%20-%20Vector%20(90%20Gray%20and%20Light%20Blue-Inverted).png "Ducom - Logo - Full - Vector (90 Gray and Light Blue-Inverted)")](https://blog.ducom.com/www.ducom.com) - Products - Services - Resources - [Blog](https://blog.ducom.com) - [Tribology Discussions](https://lp.ducom.com/tribology-discussions) - Company - [About Us](https://www.ducom.com/about-ducom-instruments) - [Locations](https://www.ducom.com/company-contact-us) - Support - [After Sales Support](https://www.ducom.com/support) - [Instrument Service Plans](https://www.ducom.com/instrument-service-plan) #### General Tribology - [Universal Tester - UNITEST](https://www.ducom.com/universal-tester-unitest) - [Multi Capability Tribometer - POD 4.0](https://www.ducom.com/multi-capability-tribometer-pin/ball-on-disk) - [Vacuum Tribometer - VT 3.0](https://www.ducom.com/vacuum-tribometer) - [Abrasion Tester - Dry and Slurry](https://www.ducom.com/abrasion-tester) - [Erosion Tester - Air Jet](https://www.ducom.com/air-jet-erosion-tester) - [Erosion Tester - Slurry Jet](https://www.ducom.com/slurry-jet-erosion-tester) - [Erosion Tester - Water Droplet](https://www.ducom.com/water-droplet-erosion-tester) - [Twin Disk Tribometer](https://www.ducom.com/twin-disk-roller-on-roller-tribometer) - [BioTribometer](https://www.ducom.com/biotribometer) #### Lubricant Tribology - [Four Ball Tester (Desktop)](https://www.ducom.com/four-ball-tester-fbt-3) - [Four Ball Tester (Standard)](https://www.ducom.com/four-ball-tester-tr-30-series) - [High Frequency Reciprocating Rig (HFRR)](https://www.ducom.com/high-frequency-reciprocating-rig-hfrr) - [KRL Shear Stability Tester](https://www.ducom.com/krl-shear-stability-tester) - [Low Temperature Torque Tester](https://www.ducom.com/low-temperature-torque-tester) #### Petroleum Testers - [Flash Point Tester - Pensky Martens](https://www.ducom.com/pensky-martens-flash-point-tester) - [Flash Point Tester - Abel](https://www.ducom.com/abel-flash-point-tester) - [Flash Point Tester - Cleveland](https://www.ducom.com/cleveland-flash-point-tester) - [Freezing Point Tester](https://www.ducom.com/freezing-point-tester) - [Cloud Point Tester](https://www.ducom.com/cloud-and-pour-point-tester) - [Pour Point Tester](https://www.ducom.com/pour-point-tester) - [Roll Stability Tester](https://www.ducom.com/roll-stability-tester) - [Noack Volatility Test Apparatus](https://www.ducom.com/noack-volatility-tester) - [BOCLE - ATF Fuel Lubricity Tester](https://www.ducom.com/product-ball-on-cylinder-lubricity-evaluator-bocle) - [Shear Stability Tester (Diesel Injector)](https://www.ducom.com/product-shear-stability-tester-diesel-injector) #### See our full range of products [![Explore All Our Products](https://no-cache.hubspot.com/cta/default/5735947/8c0055af-2ff0-4aad-aa83-42dcde0c56f4.png)](https://cta-redirect.hubspot.com/cta/redirect/5735947/8c0055af-2ff0-4aad-aa83-42dcde0c56f4) #### MOOHA - Digital Lab Assistant MOOHA is an A.I. enabled digital lab assistant that can assist you with automatically logging data, maintaining an audit trail, performing statistical analysis and accessing data and instrument health and status instantly via a secure encrypted interface. [![Learn more about MOOHA](https://no-cache.hubspot.com/cta/default/5735947/78fb441a-de0c-4a9e-bf49-85bbcd080e46.png)](https://cta-redirect.hubspot.com/cta/redirect/5735947/78fb441a-de0c-4a9e-bf49-85bbcd080e46) #### Ducom Test Lab The Ducom Test Lab can be an extension of your quality or R&D department. Our experienced and knowledgeable application scientists and lab technicians can help you with finding the right test methods, designing test programs and delivering results.  [![Contract Test Lab](https://no-cache.hubspot.com/cta/default/5735947/17c38921-6c5f-4d81-bd5d-e810fb2b1b68.png)](https://cta-redirect.hubspot.com/cta/redirect/5735947/17c38921-6c5f-4d81-bd5d-e810fb2b1b68) #### Knowledge - [Blog](https://blog.ducom.com) - [E-Books](https://www.ducom.com/e-books) #### Events - [WEBINAR | Tribology Discussions](https://lp.ducom.com/tribology-discussions) - [Conferences and Tradeshows](https://www.ducom.com/conferences-and-tradeshows) #### Company - [About Us](https://www.ducom.com/about-ducom-instruments) - [Locations](https://www.ducom.com/company-contact-us) #### Work with us - [Careers](https://ducom.freshteam.com/jobs) - [Become a sales partner](https://lp.ducom.com/distributor-training) #### After Sales Support - [Get Support](https://www.ducom.com/support) - [Instrument Service Plans](https://www.ducom.com/instrument-service-plan) Search **Menu** - [Instruments](https://www.ducom.com/products-explorer) - [Testing Services](https://www.ducom.com/ducom-labs-testing-and-consulting-services) - [Software](https://www.ducom.com/digital) - [Blog](https://blog.ducom.com) - Support - [After Sales Support](https://www.ducom.com/support) - [Service Plans](https://www.ducom.com/instrument-service-plan) - Company - [About Us](https://www.ducom.com/about-ducom-instruments) - [Locations](https://www.ducom.com/company-contact-us) ![](https://blog.ducom.com/hubfs/DUCOM/Blog/Introducing%20the%20Bench%20Top%20Tribometer%20Powered%20for%20Lubricant%20Characterization_Cover.jpeg) [wear](https://blog.ducom.com/tag/wear) | [friction](https://blog.ducom.com/tag/friction) | [additive depletion](https://blog.ducom.com/tag/additive-depletion) | [four ball tester](https://blog.ducom.com/tag/four-ball-tester) | [Lubricants](https://blog.ducom.com/tag/lubricants) | [test method](https://blog.ducom.com/tag/test-method) | 3 min read # Rapid characterization of in-service lubricants using automation in four ball tester Written by [Global Applications Team](https://blog.ducom.com/author/global-applications-team) September, 2021 Analytical tools like Inductively Coupled Plasma (ICP) Spectroscopy and Total Acid Number (TAN) can quantitatively determine the depletion of additives. However, these techniques cannot predict the additive effectiveness in forming stable tribofilms under boundary lubrication that can sustain lower friction and wear. A measurement tool that can work at the same pace as that of ICP and TAN, with an excellent precision in friction and wear repeatability will add more robustness in their oil analysis. Conventional tribo-test methods are used to investigate friction and wear behaviour of additives, according to international test standards like ASTM, DIN, IP and ISO. However, a single test can last up to 60 minutes, and this is an obstacle for most oil analysis labs where hundreds of tests per day need to be performed. [![Four Ball Tester desktop FBT3 and IAS](https://blog.ducom.com/hs-fs/hubfs/FBT3%20and%20IAS_new.jpg?width=5052&name=FBT3%20and%20IAS_new.jpg)](https://www.ducom.com/four-ball-tester-fbt-3)*Figure 1. Description of the Ducom Four Ball Tester (FBT-3) with Image Acquisition System (IAS).* In this study, we have developed a short duration test method using a [four-ball tester or FBT-3](https://www.ducom.com/four-ball-tester-fbt-3) (see Fig. 1). The FBT-3 is powered by automation and artificial intelligence, to quickly measure friction and wear of oils with an exceptional repeatability. The total duration of a single test was kept below 8 minutes, including test setup, oil heating, cleaning of ball pot, imaging, and measurement of ball wear scars. REPEATABILITY IS THE KEY. Table 1 shows the test parameters selected to prove the precision of FBT-3 results. Two fresh synthetic wind turbine gear oils were tested under 1000 N load and 1420 rpm spindle rotation. The test duration was 60 seconds, and the oil samples were heated up to 75°C. Ball pot design with low thermal mass enabled quick heating of oils within 5 minutes (initial oil temperature was 25+1°C). Each oil was tested two times.  *Table 1. Test parameters.*![Table 1_Test parameters Oelcheck DOE_v4](https://blog.ducom.com/hs-fs/hubfs/DUCOM/Products/Four%20Ball%20Tester%20(FBT-3)/Images%20for%20Blogs/Table%201_Test%20parameters%20Oelcheck%20DOE_v4.jpg?width=595&name=Table%201_Test%20parameters%20Oelcheck%20DOE_v4.jpg) Average friction and mean ball wear scar diameter (MWSD) were measured for each oil. The representative images are shown in Figure 2.  ![MWSD_Test 1 and Test 2_v5](https://blog.ducom.com/hs-fs/hubfs/DUCOM/Products/Four%20Ball%20Tester%20(FBT-3)/Images%20for%20Blogs/MWSD_Test%201%20and%20Test%202_v5.jpg?width=696&name=MWSD_Test%201%20and%20Test%202_v5.jpg)*Figure 2. Ball mean wear scar diameters obtained from FBT-3. * Results in Table 1 show that there is a high precision in  friction coefficient measurement and also in determining MWSD. This precision can be attributed to automation in FBT-3 and [MOOHA AI enabled image analysis](https://ai.ducom.com/). *Table 2.* Summary of friction coefficient and mean wear scar diameter values for wind turbine gear oils.![Table 2_Test results COF and MWSD_v3](https://blog.ducom.com/hs-fs/hubfs/DUCOM/Products/Four%20Ball%20Tester%20(FBT-3)/Images%20for%20Blogs/Table%202_Test%20results%20COF%20and%20MWSD_v3.jpg?width=800&name=Table%202_Test%20results%20COF%20and%20MWSD_v3.jpg) ICP – FRICTION – WEAR. This high precision test method was now used to investigate the relationship between ICP and FBT-3 determined properties of gear oils. These gear oils were extracted at various in-service hours from different wind turbines. In this preliminary investigation, the oils were tested at ambient temperature. The comparison between ICP derived composition, FBT-3 determined friction and wear is shown in Figure 3. There is a correlation between ICP  additive composition (ZDDP) and FBT-3 friction and wear for all the gear oils, as there is an increase in additives being depleted we could see that there is an increase in the oils friction and wear.  ![ICP_COF_Wear_v1](https://blog.ducom.com/hs-fs/hubfs/DUCOM/Products/Four%20Ball%20Tester%20(FBT-3)/Images%20for%20Blogs/ICP_COF_Wear_v1.jpg?width=15949&name=ICP_COF_Wear_v1.jpg)*Figure 3.  Comparison between the ICP analysis and Four Ball Tester for aged gear oils. (A) ICP determined Zinc dialkyldithiophosphates (ZDDP) composition at different service hours or oil ageing. Relationship between ZDDP content and (B) average friction coefficient and (C) average MWSD for the three aged gear oils.* In this study, we proved that a 60 second four ball test is a precise and reliable tribological test method [\[1\]](https://blog.ducom.com/icp-fbt3#precision) for its comparison with the ICP derived additive depletion [\[2\]](https://blog.ducom.com/icp-fbt3#ICO_tribology).  Related articles: - [Oil Aging: How to Investigate the Inevitable in the Lab?](https://blog.ducom.com/oil-aging-how-to-investigate-the-inevitable-in-the-lab) - [On the mechanism of lubricant additives using four ball tester](https://blog.ducom.com/additiveperformance) - [Novel Thermal Management Unit in Four Ball Tester](https://blog.ducom.com/fbt-200degc) - [ASTM on Tribology Lab Performance](https://blog.ducom.com/astmptp) - [Automation in detecting wear scar and its measurements](https://blog.ducom.com/ai-wear) ## We are here to help you! Contact us for more information. Our experts are just a click away.   ![IMG-20200324-WA0006](https://blog.ducom.com/hs-fs/hubfs/IMG-20200324-WA0006.jpg?width=1600&name=IMG-20200324-WA0006.jpg "IMG-20200324-WA0006") Previous Story [← Evaluating Tribocorrosion -  Chemical and Mechanical Wear of Materials](https://blog.ducom.com/tribocorrosion) Next Story [Launch of Electrical Lubricant Test Rig at STLE EV conference →](https://blog.ducom.com/stle-ev) ## You May Also Like These Stories on wear [![](https://blog.ducom.com/hubfs/A%20refrigerator.jpg)](https://blog.ducom.com/compressor-oils) [wear](https://blog.ducom.com/tag/wear) ### [Reducing Compressor Wear with Low-Viscosity Lubricants: A Four Ball Tester Case Study (ASTM D5183)](https://blog.ducom.com/compressor-oils) June, 2025 | 4 min read [![](https://blog.ducom.com/hubfs/Stock%20images/Licensed/AdobeStock_215547070.jpeg)](https://blog.ducom.com/unitest-profilometer-x) [wear](https://blog.ducom.com/tag/wear) ### [X-series Profilometer Successfully integrated in Ducom UniTest](https://blog.ducom.com/unitest-profilometer-x) February, 2023 | 4 min read [![](https://blog.ducom.com/hubfs/Stock%20images/Licensed/AdobeStock_215547070.jpeg)](https://blog.ducom.com/q-a-with-prof.-anup-keshri-from-iit-patna-india) [wear](https://blog.ducom.com/tag/wear) ### [Q & A with Prof. Anup Keshri from IIT Patna (India)](https://blog.ducom.com/q-a-with-prof.-anup-keshri-from-iit-patna-india) February, 2023 | 3 min read ### Subscribe by Email ### Ducom Instruments **USA**:  +1 (847) 737-1590 **India**: +91 (80) 4080-5555 **Netherlands: **+31 (85) 065 74 10 [info@ducom.com](mailto:info@ducom.com) - Products and Services - [All Products](https://www.ducom.com/products-explorer) - [Test Services](https://www.ducom.com/ducom-labs-testing-and-consulting-services) - [Software Products](https://www.ducom.com/digital) - [Become a Distributor](https://lp.ducom.com/distributor-training) - Resources - Blog - [Privacy Policy](https://www.ducom.com/privacy-policy) - [General Terms of Use](https://www.ducom.com/en/terms-of-use) - [General Terms of Sale](https://www.ducom.com/en/general-terms-of-sale) - Company - [About Us](https://www.ducom.com/about-ducom-instruments) - [Locations](https://www.ducom.com/company-contact-us) - [Careers](https://www.ducom.com/careers) - After Sales Support - [After Sales Support](https://www.ducom.com/support) - [Service Plans](https://www.ducom.com/instrument-service-plan) ### Drop us a line Copyright © 2021 Ducom Instruments (USA) Inc. All Rights Reserved.